Aoda production scale in situ freeze dryer pilot lyophilizer
The in situ freeze dryer pilot lypholizer is suitable for optimizing industrial freeze-drying parameters....
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Aoda production scale in situ freeze dryer pilot lyophilizer
Freeze-drying process optimization is suitable for various industries, including biotechnology, pharmaceuticals, materials science, chemical engineering, and food production.
Pilot lyophilizer Feature
1. Meeting Special Sample Process Requirements:
In the fields of pharmaceuticals, life sciences, and specialized materials freeze-drying applications, some products have critical temperature values Te, Tm, Tc, Tg1 that are lower, even below the control values of pre-freezing and sublimation in conventional freeze dryers. Our Freeze Dryer achieve breakthroughs in special sample freeze-drying by employing targeted structural design, functional upgrades, and process optimizations at the equipment level.
2. Compliance with Relevant Standards such as GMP:
The entire range of the Freeze Dryer uses a self-developed and copyright-protected drying machine control system, which offers user-friendliness and usability. The reliable FAD-LAB, FAD-EMB, FD-PILOT, LYO-CONTROL control systems, along with the LYO-MEGA remote control system, ensure smooth freeze-drying process compliance with requirements such as the U.S. FDA CFR PART 11 and updated GMP standards.
3. Professional Tray and Cold Trap Technology Production for Uniform Drying:
Our Freeze Dryer employ specialized tray and cold trap technology production to ensure uniform drying results. The stable control system and user-friendly operation facilitate process optimization and drying effect verification.
4. Heating and Cooling Rates Up to 1°C/minute, Matching Industrial Freeze Dryers.
5. The topmost tray functions as a thermal radiation layer to ensure uniform heating across all trays.
6. Contact materials with the samples are made from high-quality stainless steel, and internal components are easy to clean.
7. Utilizes the same PLC system as industrial freeze dryers, offering ample control for various processes and ensuring process repeatability.
8. Capability to design, load, and store process programs, real-time recording of freeze-drying processes, generating freeze-drying curves, reports, historical records, alarms, and more.
Pilot lyophilizer Specifications
Model | LGJ-20F Standard | LGJ-30F Standard | LGJ-50F Standard | LGJ-100F Standard | |
Freeze Drying Area | ㎡ | 0.3 | 0.4 | 0.7 | 1.03 |
Cold Trap Temperature | ℃ | <-75 (no-load) | |||
Vacuum Level | Pa | ≤1 (no-load) | |||
Shelf Temperature Range | ℃ | -55-+70 (no-load) | |||
Maximum ice capacity | kg/24h | ≥6 | ≥8 | ≥10 | ≥15 |
Number of Shelf Layers | pcs | 3+1 | 4+1 | 4+1 | 6+1 |
Material Tray | mm | 400×270 | 340×300 | 480×360 | 480×360 |
Shelf Spacing | mm | 70 | 50 | 50/ Optional 70 | 70 |
Overall Power | kW | 3 | 4.5 | 5.5 | 6.5 |
Weight | kg | 300 | 400 | 600 | 700 |
Dimensions | mm | 1033×781×1580 | 825×928×1366 | 823×1008×1420 | 876×1190×1727 |
Loadable Materials | L/kg | 3 | 4 | 7 | 10 |
Defrost Mode | - | Electric Defrost | Natural Defrost | Natural Defrost with Optional Electric Defrost | Electric Defrost |
Safety Devices | - | Audible Alarm, Emergency Stop Switch, Overpressure Protection | |||
Power Supply | - | Single-phase 3-wire, 220 volts | Single-phase 3-wire, 220 volts | Single-phase 3-wire, 220 volts Three-phase 5-wire, 380 volts | Three-phase 5-wire, 380 volts |
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